Reverse Osmosis Filter Unit

Reverse Osmosis is a technology that is used to remove a large majority of contaminants from water by pushing the water under pressure through a semipermeable membrane. The unit consists of a comprehensive set of filters like –

• Prefilter to remove dust

• Carbon filter to remove chemicals and other off smells

• Ultra violet lamps to kill harmful bacteria and viruses

• Reverse Osmosis filter unit to remove contaminants

• Ozonator (Optional)

• Other filters can be added depending on the inlet water quality.

Brushing Unit with FRP / SS Cover – for Glass Bottles

• The Brushing unit is used for cleaning glass bottles.

• It is assembled on a stainless steel base plate with a Fiber Reinforced Plastic (FRP) SS cover.

• This cover protects a 1/2 HP I Phase 230 V 50 Hz motor. The motor is connected to two stainless steel shafts with pullies and V-belt.

• This unit must be mounted on the center of a cement / stainless steel/plastic tank of height 2.5 –3 feet. The size of the tank depends on the space availability and the number of bottles to be washed. The brushing unit thus mounted has two brushes extending on one side and two brushes on the other. Therefore two people standing on opposite sides of the tank can at once clean 4 bottles.

• Once the bottles are brought back from the market, they are soaked in another tank containing water with soap solution. This ensures that all dirt particles are loosened. The bottles are now ready to be brushed.

• There are two types of brushes mounted on the unit. One long brush cleans the inside of the bottles and at the same time another brush cleans the mouth of the bottle where there is generally rust formation due to crown corks. Two persons can wash approximately 8-12 bottles per minute. This depends on the dexterity of the workers and dirtiness of the bottles.

• After the brushing the bottles can be rinsed with plain water with the help of Rinser.

• The Maintenance of the machine consists of greasing, V belt tightening whenever required and general cleaning

The unit is easy to install and requires minimum maintenance. It is made for reliable performance.

The whole unit is mounted on a skid so it is easy to transport and can be quickly installed. Each filter unit is connected to the next in line with necessary pipes and fittings. Pumps are also provided.

The different filter stages are selected depending on the quantity of water available and so a Water Test Report is essential. Based on the report, the system can be tailored to get best results.

The unit is easy to install and requires minimum maintenance. It is made for reliable performance.

Rinser with 12 Cups – for PET Bottles

This unit is meant for rinsing 12 PET bottles at a time. It can be fitted on top of a cement/plastic or SS Tank. It has 12 nozzles fitted on SS pipes and connected to a central pipe with ball valve which is connected to a water source like overhead tank or pump. All contact parts are SS 304.

12 Bottles are kept upside down in the nylon cups. When the ball valve is opened, water jets into the bottles and rinses them. The rinse water falls back into the tank below and can be drained or recycled as required. About 24 bottles can be washed in a minute depending on the speed of the operators. The unit requires very little maintenance.

The Rinser can wash any size of PET bottle from 200 ml to 2000 ml. It can also be altered to suit bottles of different mouth diameters, shapes and sizes

Rinser with 12 / 24 Cups with Pump & Tray – for PET / Glass Bottles

• The Motorized Rinser is ideal for high-speed jet rinsing of PET / Glass bottles.

• The pump must be used in case overhead tank is not available.

• The Rinser is mounted on a portable SS table with a water collection tray.

• A monoblock pump is provided to jet the water into the bottles.

• Water connection is made to the inlet of the pump.

• The outlet of the pump is connected to the three way ball valve of the Rinser.

• The bottles are kept upside down in the rubber cups.

• Ball valve is opened and the bottles are rinsed.

• The rinsing water falls back into the collection tray and can be reused after filtration or drained.

• Once the rinsing is over, the three way ball valve can be closed to load the next lot.

• Mean while the pump is on and the pumped water is recycled back through the third port of the ball valve.

• About 24 / 48 bottles can be washed per minute depending on the speed of the operator.

Sugar Syrup Filter Press

The Sugar Syrup Filter Press is used to remove all dust and particles that are found in sugar when it is made a syrup. It is fabricated fully from SS 304. It has a capacity to filter about 500 liters per hour. It has a 1 Hp motor and SS pump. The filter section has 7 special filter pads through which the sugar syrup passes and is completely filtered.

The filter tank is fitted with a pressure gage, safety release and air release valve. The filter pads have to be cleaned each time they are used. However, they have to be changed periodically depending on their usage. The filter tank and its connecting pipes can be dismantled and cleaned in a short time. The filter press assembly is
mounted on wheels for portability.

Motorised Liquid Stirrer

• The Stirrer is basically a mixer with a fan blade at the bottom.

• It is used for stirring/mixing liquids like juices syrups, curd etc.

• It is also most useful in the food, rubber, chemical and other industries where a homogeneous mix of the liquid is critical to product quality.

• The Stirrer consists of a high-speed motor mounted on a bell housing from where four stainless steel rods extend down and support a frame of stainless steel plates with holes.

• The motor shaft is connected to the fan blade at the bottom with a central stainless steel shaft.

• The stirrer is hung inside the container holding the liquid with the help of a wire rope and winch provided. The bottom of the stirrer is kept about six inches above the bottom of the container.

• When the motor is switched on, the central shaft turns and rotates the blade.

• The blade pushes the liquid through the holes in the stainless steel frame and thus the liquid is broken up into bits and mixes well.

• The stirrer is used for 10 minutes – 30 minutes as required.

• The size of the stirrer may vary according to the quantity of liquid to be mixed at a time.

• The stirrer has an advantage over the conventional mixers in that the liquid is mixed by breaking it up rather than making it revolve in the container.

• This Stirrer with a ½ Hp I Ph motor can be mix about 100 liters of liquid at a time.

• If the liquid is too viscous or foaming type, the Stirrer can be specially made to suit the liquid quantity &application required.

2 IN 1 AUTOMATIC 8 X 4 HEAVY DUTY FULLY SS PET BOTTLE EKTA ROTARY ATOMIZED COUNTER PRESSURE FILLER WITH FULLY AUTOMATIC CAP ELEVATOR.

8 Head Counter Pressure CSD Filler with Big Tank Suitable to Fill Pet Bottles From 200ml to 2 Litre, Fitted with Best Quality Electric & Electronic Components & Special High-Quality Valves. Capacity of Soda Production Of the machine is Approx. 40 BPM For 200 ml. (The Water Supplied to The Filler Should Be Upto 20 Celsius & The Product Should Not Be Foamy. Post Mix Is Suggested for Better Results) The Air Compressor Required Shall Be on Your Scope Fully Automatic Cap Elevator With 4 Head Magnetic Torch Cappers for Pick & Place Capping Arrangement Supported with Sensor. These Cappers are Supposed to Be the Best Quality Available 8 Feet Outfeed Conveyer with Collection Table to Match the Speed and Height Of The Machine where you can Put batch coding and label shrink machine. Customer will have to arrange for Air compressor (2 HP Double stage 200 Litre tank, with Auto pressure switch.)

Semi Automatic Timed Gravity Liquid Filling – Linear – with PLC Machine

The Semi Automatic Liquid Filling Machine is ideal for bulk filling of all types of non-viscous liquids in Glass, PET or other types of bottles. The machine is a low cost option for the small and medium scale industries. It is PLC controlled and the exact quantity of liquid required to be filled can be set. Quantity of liquid can be set from 50 ml to 2 liters. It is useful for filling liquids like Mineral Water, Milk, Juices, Liquid soaps, Medicines, Edible Oils etc. Hot filling is also possible.

The Machine consists of a long table on which the bottles can be kept in a line. There is a small tank on top of the machine with an automatic liquid level sensor and a pump. There is a control panel with a PLC to control the fill quantity and other features of the machine.

A brief method of using the machine:

• Switch on the machine.

• Calibrate the machine according to the viscosity of the liquid to be filled.

• This is a one time setting.

• Set the quantity of liquid to be filled.

• Switch on the pump. Liquid fills in the overhead tank.

• Align four bottles with the four filling nozzles and press a foot switch.

• The bottles are filled with the set quantity of liquid.

• Push the next batch of four bottles in place and press the switch and soon.

• Production can be anything between 8-16 bottles per minute depending on the quantity & viscosity of liquids and the speed of the operator

Advantages of the machine:

• Easy to use and requires very less maintenance.

• Flexibility of use to accommodate all types of liquids and bottles. The filling nozzles can be adjusted quickly according to the diameter and height of the bottles.

• Easy to clean after use.

• User friendly and does not require much training.

• The filling is controlled pneumatically and so an air compressor with a 1 Hp motor is required.

The 12-Head Heavy Duty PET Bottle Ekta Rotary Atomized Filling Machine

is a high-performance solution designed specifically for filling carbonated soft drinks (CSD) ranging from 200ml to 2 litres. Built with a strong and durable structure, this machine features a rotary atomized filling system that ensures splash-free and foam-free filling, preserving the carbonation and quality of the beverage. With 12 precision-engineered filling heads, it offers an impressive average speed of 40 bottles per minute for 200ml soda. The machine is equipped with top-quality electric and electronic components, including advanced PLC controls, sensors, and hygienic food-grade valves to deliver consistent, reliable performance in demanding production environments. Its stainless-steel construction and compatibility with various PET bottle sizes make it an ideal choice for beverage manufacturers seeking speed, accuracy, and long-term durability. Optional integration with capping, labeling, and printing units makes it a complete bottling line solution.

PET Bottle Capping Machine – Motorised

• This Capping Machine is used for capping PET bottles.

• Any PET bottle can be capped. However the capping die may vary according to the cap diameter.

• The Capper is powered by a 1/2 hP I PH motor with an attached gearbox.

• The capping die is fitted on the output shaft of the gearbox. The die rotates at an approximate speed of 100 RPM.

• After the PET bottle is filled, the cap is placed on it and the bottle with cap is pressed into the rotating Die.

• The rotating Die then automatically h olds the cap and tightens the cap on the bottle. This whole operation takes about 4-5 seconds depending upon the dexterity of the operator.

• A torque setting is provided to ensure the correct tightness of the cap. The amount of tightness required can be adjusted with the help of spring-loaded ball provided.

• The advantage of the machine is that all the bottles are evenly tightened and operator fatigue is low.

• An optional stand is available to fix the machine on a wall or table.

• About 10 bottles can be capped per minute.

PET Bottle Capping Machine – Pneumatic

This is an easy to use machine for capping plastic bottles – fast. It is very handy and portable and can cap about 10-12 bottles per minute depending on the user’s speed. It must be connected to an air compressor. An FRL must be fitted in the pipe from air compressor to the machine.

It has a torque setting which ensures that the cap is tightened exactly as much as required. The cap is placed on the bottle and the Pneumatic Capper is pressed on the cap. It is tightened and stops once the set torque is reached.

It’s unique features are:

• Being pneumatically operated , it requires very little maintenance except for oil in the FRL.

• Easy to use and requires very little skill.

• It is light weight and portable.

• Uses minimum quantity of air only when it is actually capping.

• No electrical connection and therefore free from short circuits and carbon brush problems.

Crown Capping Machine – Hand Operated Table Model – for Glass Bottles

This is a handy table top machine for crown corking glass bottles. It can be installed on a table and is easy to use.

A glass bottle is placed on the bottle table. The height of the crowning Die is adjusted to suit the bottle height. A crown is placed below the Die. It is held on by a magnet. The handle on the front is pressed downwards and the bottle is crowned.

The machine is robust and can crown about 7-8 bottles per minute depending on operator speed.

Crown Capping Machine Pneumatically Operated Table Model – for Glass Bottles

The machine is a table top model crown capping machine pneumatically operated. It can be installed on a table top.

The machine is connected to an air compressor. A crown is placed on the Die where it is held by a magnet. A bottle is placed on the bottle table and the hand lever is operated. After capping the bottle can be taken off for the next bottle. About 6-8 bottles can be capped per minute depending on the speed of the operator. Since it is pneumatically operated the bottles are crowned evenly and accurately. The pressure of crown capping can be set as required depending on the thickness & quality of the crown.

The machine is compact and portable. Air consumption is minimal and maintenance is limited to change of crowning Die when it gets worn out and change of oil in the FRL which controls the air quality and pressure from the compressor. The machine can cap glass bottles of all sizes from 200 ml to 750 ml.

Hand Operated Batch Coding Machine – Manual

The Hand Operated Batch Coder is a handy machine for printing batch number, MRP, date of mfg etc as required. It can print three or four lines. The unit is available for printing on various surfaces like plastic, metal, wood, paper, ceramic and glass – on bottles, lids, caps, jars, labels, laminated cartons, tins, cups etc. It can print on flat and curved surfaces. For each application a model is available.

A complete set of alphabets, numbers and symbols are provided. These are available in sizes from 2mm to 10 mm depending on whether they are metallic or rubber. A bottle of special fast drying ink is supplied with the coder.

The machine is also supplied with a wooden base for printing on soda/soft drink glass bottles. It is also available pneumatically operated. The machine can be fitted on automatic Form Fill Seal Packing machines for printing on pouches as they are formed, filled and packed.

Automatic Inkjet Coding Machine with Conveyor

This is an “ANSAR” make INKJET Coding Machine model PRO S for printing on porous & non-porous surfaces like PET, metal, plastic, wood & paper. It can be used for printing on bottles, caps, labels, boxes, bags etc.

It has the following unique features:

• Cartridge is suitable for 2.5 lakhs to 2.75 lakhs prints of three lines each which makes it extremely cost effective.

• Display of the printer of 3.5 inch LCD screen with LED back light

• User interface has a simple and easy to use operating system

• Input device is a pocket sized IR remote key pad

• Available languages are Chinese, English, German, Spanish etc,

• Size of the of the printer is 119 mm x 78.8 mm x 76.0mm

• Weight is 550 gms

• Mounting orientation can be horizontal or vertical

• Operating temperature is 5 degrees Celsius to 50 degrees Celsius

• Data interface is RS485, USB port

• Can be integrated with FFS machines, band sealers, taping machines and other packing machines for printing on labels, bags and pouches

The most significant advantage of the U2-ProS and TIJ printers in general is that they are virtually zero maintenance devices. Once a cartridge is exhausted, it merely has to be replaced with a new piece. There is no ink reservoir, make-up or complicated parts that need regular replacement like most large character or CIJ printers.

Shrink Wrap Tunnel All Purpose Economy Models – Floor Model

• Shrink-wrapping is one of the most popular and convenient forms of packaging.

• Shrink-wrap packaging involves the use of thermoplastic or thermosetting films that shrink when heat is applied to them.

• This machine is suitable for Shrink wrapping of all types of items like – individual or sets of bottles, labels on bottles, containers, packets etc.,

• It is a simple machine, easy to operate and requires no formal training.

• Once the machine is switched on and temperature is set, the shrink-wrapping can commence.

• The film is first wrapped / sealed around the product. It is then placed on the inlet of the machine. It goes in on a conveyor and comes out at the other end shrink wrapped.

• The heat tunnel size, price and other factors are governed by the product size.

Shrink Wrap Tunnel with Plastic Film Wrapper for – Packing PET Bottles

This is a Shrink Film Wrapper and Heat Shrinking Machine for packing PET Bottles. Shrink Wrapping is now a days considered a cheaper and better option in place of cardboard boxes.

The machine is in two parts – the Shrink Film Wrapper and the Heat Shrink Tunnel. The Wrapper has been provided with a set of guides to be adjusted according to the number and size of bottles to be packed. The Shrink Tunnel is provided with a metallic mesh conveyor to withstand temperature, suitable heaters, temperature sensor and controller to maintain the required temperature and a set of fans to circulate the heat inside the tunnel. The machine is controlled by a central control panel where the temperature inside the tunnel, the speed of the conveyor, the fans and other functions can be easily controlled.

The PET bottles are kept on a table on the Wrapper. The operator then presses a switch and the machine automatically wraps the shrink film over them. The bottles are now moved forwards by the machine. Meanwhile the operator can keep the next set of bottles. The first set of wrapped bottles now move into the shrink tunnel. The shrink wrapped bottles come out of the other end of the tunnel where another fan cools down the plastic film. The packed bottles are now taken off. The process continues as each set of bottles are placed one after the other

Advantages of Shrink Wrapping are:

• Economical

• Protects the product from dust, moisture and humidity.

• It is a hygienic form of packaging for foodstuffs.

• Can be used for making multi packs and adds value to the product.

• Gives the product a good look and helps reduce pilferage

• Can be used to package any product of any size or shape.

• Shrink-wrapping material can be pre-printed.

The machines have the following unique features:

• Digital variable speed conveyor.

• Fan with special impeller for even heat circulation in the tunnel.

• Various models to suite your requirements.

• Separate control panel box for protection.

• Digital temperature controller.

• Silicon / Teflon covered roller.

The wrapping of the film takes place pneumatically and so an air compressor is required. It has height adjustable washers on each of its legs so the Wrapper and the Tunnel can be aligned on the same level. It has a set of holders on the top and at the bottom to hold the shrink film roll which have to be fixed.

The width of the film rolls will vary according to the number and size of bottles to be packed.

The machine has a sturdy powder coated MS body built for a long life. Both the Wrapper and Shrink Tunnel have wheels below so they can be moved easily. With minor adjustments that can be done quickly, PET bottles of any size from 200 ml to 2000 ml can be packed. Note that the machine can be used for other items like cardboard boxes, glass bottles, regular and irregular shaped objects etc can also be packed.